Geometric synthesis and kinematic analysis of a combined double-wedging mechanism of the pressure plate drive in the die-cutting press
Published 2025-11-12
abstract views: 0 // Full text article (PDF): 0
Keywords
- die-cutting press,
- cardboard blank,
- double-wedging,
- mechanism,
- crank
- pressure plate,
- analysis ...More
How to Cite
Copyright (c) 2025 © 2025 Authors. Published by the University of Novi Sad, Faculty of Technical Sciences, Department of Graphic Engineering and Design. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution license 4.0 Serbia

This work is licensed under a Creative Commons Attribution 4.0 International License.
Abstract
The analysis of existing publications highlights a gap in scientific research on mechanisms used in the drive system to move the pressure plate, particularly those that extend the contact duration between the die-cutting mold and cardboard. The authors developed a kinematic scheme of the proposed double-wedging mechanism. The geometric synthesis and kinematic analysis of the mechanism were performed, determining the relative values of key geometric parameters, displacement, velocity, and acceleration of the pressure plate. The geometry and kinematic parameters were calculated using mathematical models based on similarity invariants. To validate the results, a simulation of the work process was conducted in the SolidWorks program for the double-wedging mechanism and the existing mechanism used in Bobst presses. A comparative analysis of the analytically obtained kinematic dependencies and the simulation results demonstrated absolute agreement, confirming the accuracy of the developed mathematical models. The results of the kinematic analysis indicate that using a combined two-wedging mechanism doubles the duration of the die-cutting tool with the cardboard blank. This prolonged contact positively impacts the efficiency of die-cutting operations, particularly for creasing and relief embossing.
Dimensions Citation Metrics
References
- Emblem, A. & Emblem H. (2012) Packaging technology Fundamentals, Materials and Processes. Oxford, Woodhead Publishing.
- Khvedchyn, Y. Y. & Zelenyi, V. V. (2014) Analysis of The Mechanisms of Press in Die-cutting Automat. Scientific Papers. 4 (49), 21-30.
- Kirwan, M. J. (2013) Handbook of Paper and Paperboard Packaging Technology. Oxford, John Wiley & Sons. Available from: doi: 10.1002/9781118470930
- Kuznetsov, V. O. Rehei, I. I. & Vlakh, V. V. (2017) Modification of a drive mechanism of a press plate in a die-cutting press. Printing and Publishing. 1 (73), 56-62.
- Kuznetsov, V. O., Kolomiets, A. B. & Dmitraschuk, V. S. (2012) Parametric Researches of the Press Plate Drive in Die-cutting Automat. Packaging. 6, 31-34.
- Lin, W., Zhou, C. & Huang, W. (2015) Optimum design for mechanical Structures and Material Properties of the dual-elbow-bar mechanism. Advances in Materials Science and Engineering. 2015. Available from: doi: 10.1155/2015/724171
- Pasika, V. R. & Vlakh, V. V. (2016) Kinematic synthesis of die-cutting press mechanism with equality of forward and reverse moves. Printing and Publishing. 1 (71), 129-139.
- Poliudov, O. M. (2005) Mechanics of printing and packaging machines. Lviv, Ukrainian Academy of Printing.
- Rehei, I. I., Vlakh, V. V., Knysh, O. M. & Mlynko, O. I. (2022) Complex analysis of the pressure plate drive mechanisms functioning in die-cutting presses. Printing and Publishing. 2 (84), 88–98. Available from: doi: 10.32403/0554-4866-2022-2-84-88-98
- Rehei, I., Vlakh, V., Knysh, O., Knysh, R. & Mlynko, O. (2023) Combined double crank wedging drive mechanisms of the press plate used in die-cutting press: synthesis, kinematic and functional. Academic journal of manufacturing engineering. 3 (21), 53-60.
- Rehei, І. I. (2011) Consumer Cardboard Packaging: Materials, Design Manufacturing Equipment. Lviv, Ukrainian Academy of Printing.
- Shakhbazov, Y. O., Cheterbuh, O. Y., Shyrokov, V. V. & Palamar, O. O. (2020) The drive mechanism of a pressure plate of a flat die-cutting press. Printing and Publishing. 1 (79), 112-120. Available from: doi: 10.32403/0554-4866-2020-1-79-112-120
- Vlakh, V. & Pasika, V. (2016) Automated synthesis of mechanism of press of diecutting machine. Technological Complexes. 1 (13), 57-63.
- Wang, J., Chen, X. & Li, Y. (2023) Structure Design and Optimization Algorithm of a Lightweight Drive Rod for Precision Die-Cutting Machine. Applied Sciences. 13 (7). Available from: doi: 10.3390/app130
