Journal of Graphic Engineering and Design

Lorem ipsum dolor sit amet, consectetur adipisicing elit, sed do eiusmod tempor incididunt ut ero labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercitation ullamco.

GUIDE FOR AUTHORS SUBMIT MANUSCRIPT
Vol. 15 No. 2 (2024): JGED - June 2024
Professional paper

A new approach for effective productivity management of newspaper printing press

Avijit Kar
Jadavpur University, Salt Lake Campus, Department of Printing Engineering, Kolkata, India
Arun Kiran Pal
Jadavpur University, Salt Lake Campus, Department of Printing Engineering, Kolkata, India

Published 2024-06-01

abstract views: 95 // Full text article (PDF): 123


Keywords

  • Total productivity,
  • partial productivity,
  • overall effectiveness,
  • failure probability

How to Cite

Kar, A., & Kiran Pal, A. (2024). A new approach for effective productivity management of newspaper printing press. Journal of Graphic Engineering and Design, 15(2), 17–29. https://doi.org/10.24867/JGED-2024-2-017

Abstract

Within the modern commercial printing press, a common problem is the efficient management of the maintenance of different machines of newspaper printing press. If Effective Maintenance Management is applied, productivity of the machines can be increased by reducing breakdown time of the machine. Productivity Management is an organizational framework that helps machines to improve productivity. Productivity of a machine is dependent on the failure probability which can be controlled by technical and management actions. The present investigation is established by the analysis of productivity, effectiveness and failure probability on the basis of Pareto Analysis. Pareto chart is also developed to understand the actual scenario where highest priority events are sequentially arranged. It has been observed that the web-offset printing machine has the highest productivity and effectiveness with less failure probability while the exposure unit has the highest failure probability having low productivity and effectiveness. Based on the reduction of probability of failure to meet the acceptable criteria, further maintenance planning can be suggested. This approach confirms that productivity and effectivity of the machines of newspaper printing press can be increased by considering consequences of the machines and their corresponding failure assessments.

PlumX Metrics

Dimensions Citation Metrics

References

  1. Chen, X., Liu, X. & Zhu, Q. (2022) Comparative analysis of total factor productivity in China’s high-tech industries. Technological Forecasting
  2. and Social Change. 175, 121332. Available from: doi: 10.1016/j.techfore.2021.121332
  3. Corrales, L. C. N., Lambán, M. P., Hernandez Korner, M. E. & Royo, J. (2020) Overall Equipment Effectiveness: Systematic Literature Review and Overview of Different Approaches. Applied Sciences. 10 (18), 6469. Available from: doi: 10.3390/app10186469
  4. Dovere, E., Cavalieri, S. & Ierace, S. (2017) RFID systems for moveable asset management: An assessment model. International Journal of Production Research. 55 (5), 1336–1349. Available from: doi: 10.1080/00207543.2016.1207818
  5. Hernandez-Matias, J. C., Vizan, A., Hidalgo, A. & Rios, J. (2006) Evaluation of Techniques For Manufacturing Process Analysis. International Journal Of Manufacturing Technology. 17, 571-583. Available from: doi: 10.1007/s10845-006-0025-1
  6. Kar, A. & Pal, A. K. (2022) Assessment of effectiveness and utilization of printing machines. Journal of Print and Media Technology Research. 11 (4), 243- 256. Available from: doi: 10.14622/JPMTR-2220
  7. Kumar, P., Shetty, R. & Rodrigues Lewlyn, L. R. (2014) Overall equipment efficiency and productivity of newspaper printing machine of a daily newspaper company – A case study. International Journal of Engineering Practical Research (IJEPR). 3 (1), 20-27. Available from: doi: 10.14355/ijepr.2014.0301.04
  8. Kumar, P., Varambally, K. V. M. & Rodrigues Lewlyn, L. R. (2012) A methodology for implementing total productive maintenance in manufacturing industries – A case study. International Journal of Engineering Research and Development. 5 (2), 32-39.
  9. Kutucuoglu, K. Y., Hamali, J., Irani, Z. & Sharp, J. M. (2001) A framework for managing maintenance using performance measurement systems. International Journal of Operations & Production Management. 21 (1/2), 173- 194. Available from: doi: 10.1108/01443570110358521
  10. Li, X., Liu, G. & Hao, X. (2021) Research on Improved OEE Measurement Method Based on the Multiproduct Production System. Applied Sciences. 11 (2), 490. Available from: doi: 10.3390/app11020490
  11. Maideen, N. C., Sahudin, S., Yahya, N. H. M. & Norliawati, A. O. (2016) Practical framework: Implementing OEE method in manufacturing process environment. In: Proceedings of the 2nd International Manufacturing Engineering Conference and 3rd AsiaPacific Conference on Manufacturing Systems, iMEC-APCOMS 2015, 12–14 November 2015, Kuala Lumpur, Malaysia. Bristol, IOP Publishing. Available from: doi: 10.1088/1757-899X/114/1/012093
  12. Olivier, C. (2007) A Proposed Strategy for The Implementation of Total Productive Maintenance At Continental Tyre South Africa. MBA Thesis - Partial in fulfilment. Nelson Mandela Metropolitan University.
  13. Poorya, G. Y., Aydin, A. & Majid, H. (2018) An empirical investigation of the relationship between overall equipment efficiency (OEE) and manufacturing sustainability in industry 4.0 with time study approach. Sustainability. 10 (9), 3031. Available from: doi: 10.3390/su10093031
  14. Rabindra, S. & Purushottam, K. S. (2019) Partial and Total Productivity Measurement Model for Cement Manufacturing Firm. International Journal of Applied Engineering Research. 14 (3), 776-779.
  15. Setyawan, W., Sutoni, A., Munandar, T. & Mujiarto (2021) Calculation and Analysis of Overall Equipment Effektiveness (OEE) Method and Six Big Losses toward the Production of Corter Manchines in Oni Jaya Motor. In: Journal of Physics: Conference Series 1764, The 1st Paris Van Java International Seminar on Computer, Science, Engineering, and Technology, PVJ_ISComSET, 15-16 July 2020, Tasikmalaya, Indonesia. Bristol, IOP Publishing. Available from: doi: 10.1088/1742-6596/1764/1/012162
  16. Sivakumar, A. & Saravanan, K. (2011) A Systemized Operational Planning, Implementation and Analysis of Robust Framework for Improvement of Partial and Total Productivity in Textile Fabric Industry: A research paper. European Journal of Scientific Research. 53 (1), 385-399
  17. Spencer, D. R., Fiasconaro, C. & Sahay, V. (2014) Measuring manufacturing productivity. Melville, Spencer & Associates Publishing.
  18. Tayal, A., Kalsi, N. S., Gupta, M. K., Pimenov Yurievich, D., Sarikaya, M. & Pruncu, C. I. (2021) Effectiveness Improvement in Manufacturing Industry; Triology study and Open Innovation Dynamics. Journal of Open Innovation: Technology, Market, and Complexity. 7 (1). Available from: doi: 10.3390/joitmc7010007
  19. Wardah, R., Humiras, H. P., Hasbullah, Saryanto, Mohamad, N. & Siti, A. (2018) The effect of efficiency measurement to the improvement of maintenance productivity. International Journal of Engineering & Technology. 7 (4), 6964-6969. Available from: doi: 10.14419/ijet.v7i4.23255