Examining the impact of slide burnishing parameters on the 3D surface features of medium carbon steel
Published 2024-06-23
abstract views: 71 // FULL TEXT ARTICLE (PDF): 0
Keywords
- Slide burnishing,
- Surface integrity,
- Taguchi design,
- Medium carbon steel,
- 3D surface roughness
How to Cite
Copyright (c) 2024 Journal of Production Engineering
This work is licensed under a Creative Commons Attribution 4.0 International License.
Abstract
Burnishing is a non-cutting finishing technique in which pressure is applied to plastically deform the irregularly distributed surface materials. In this process, the peaks of the surface are pressed into the valleys with a hard tool, resulting in a smoother surface with improved properties. The influence of brunishing parameters such as brunishing force, feed rate and number of passes on the 3D surface roughness of medium carbon steel was analyzed. An orthogonal L9 array Taguchi design was used to create a robust experiment. A CNC milling machine and a confocal microscope were used to grind and measure the workpiece surface. The topography roughness responses Sq, Sv, Sz and Sa were used to evaluate the roughness changes. The optimal parameters for brunishing were a feed rate of 0.05 m/min, 2 passes and a force of 80N for Sq and Sa and a force of 100N for Sv and Sz. This research is expected to provide insights into optimizing mass finishing processes to improve surface integrity, contributing to advances in manufacturing and materials science.
Dimensions Citation Metrics
References
- Raza, A., Kumar, S. (2022). A critical review of tool design in burnishing process. Tribology International, vol. 174, 107717, DOI: 10.1016/j.triboint.2022.107717
- Jerez-Mesa, R., Travieso-Rodriguez, J.A., Gomez-Gras, G., Lluma-Fuentes, J. (2018). Development, characterization and test of an ultrasonic vibration-assisted ball burnishing tool. Journal of Materials Processing Technology, vol. 257, pp. 203-212, DOI: 10.1016/J.JMATPROTEC.2018.02.036
- Kovacs, Z.F., Viharos, Z.J., Kodácsy, J. (2022). Improvements of surface tribological properties by magnetic assisted ball burnishing. Surface and Coatings Technology, vol. 437, 128317, DOI: 10.1016/J.SURFCOAT.2022.128317
- Jeon, Y., Lee, C.M. (2012). Current research trend on laser assisted machining. International journal of precision engineering and manufacturing, vol. 13, pp. 311-317, DOI: 10.1007/S12541-012-0040-4
- Snehashis, P., Finšgar, M., Gotlih, J., Brajlih, T., Banerjee, P., Yapar, Ö., Lojen, G., Bončina, T., Drstvenšek, I. (2023). Analyzing properties of semi-molten powder granules in laser powder bed fusion. Journal of Production Engineering, vol., pp. 23-29, DOI: 10.24867/JPE-2023-02-023
- Nagy, A., Varga, G. (2022). Analyzing the effect of the tool pass number and the direction of sliding burnishing on surface roughness. Cutting & Tools in Technological System, 97, pp. 70–82, DOI: 10.20998/2078-7405.2022.97.06
- Han, K., Tan, L., Yao, C., Zhang, D., Zhou, Z. (2022). Studies on the surface characteristics of ti60 alloy induced by turning combined with ball burnishing. Journal of Manufacturing Processes, vol. 76, pp. 349-364, DOI: 10.1016/J.JMAPRO.2022.02.019
- Bodzás, S. (2023). Geometric analysis and design of flat form tools. Journal of Production Engineering, vol. 26, no. 1, pp. 1-8, DOI: 10.24867/JPE-2023-01-001
- Grzesik, W., Żak, K. (2012). Modification of surface finish produced by hard turning using superfinishing and burnishing operations. Journal of Materials Processing Technology, vol. 212, no. 1, pp. 315-322, DOI: 10.1016/J.JMATPROTEC.2011.09.017
- Kalisz, J., Zak, K., Grzesik, W., Czechowski, K. (2015). Characteristics of surface topography after rolling burnishing of em aw-alcu4mgsi (a) aluminium alloy. Journal of Machine Engineering, vol. 15, no. 1, pp. 71-80, DOI: 10.3390/JMMP7040136
- Felhő, C., Tesfom, F., Varga, G. (2023). Anova analysis and l9 taguchi design for examination of flat slide burnishing of unalloyed structural carbon steel. Journal of Manufacturing and Materials Processing, vol. 7, no. 4, 136.
- Maximov, J., Anchev, A., Duncheva, G., Ganev, N., Selimov, K. (2017). Influence of the process parameters on the surface roughness, micro-hardness, and residual stresses in slide burnishing of high-strength aluminum alloys. Journal of the Brazilian Society of Mechanical Sciences and Engineering, vol. 39, pp. 3067-3078, DOI: 10.1007/S40430-016-0647-Y
- Jerez-Mesa, R., Gomez-Gras, G., Travieso-Rodriguez, J.A. (2017). Surface roughness assessment after different strategy patterns of ultrasonic ball burnishing. Procedia Manufacturing, vol. 13, pp. 710-717, DOI: 10.1016/j.promfg.2017.09.116
- de Oliveira, D.A., Martins, A.M., de Castro Magalhães, F., Abrão, A.M. (2022). Characterization of the topography generated by low plasticity burnishing using advanced techniques. Surface and Coatings Technology, vol. 448, 128891, DOI: 10.1016/J.SURFCOAT.2022.128891
- Świrad, S., Wydrzynski, D., Nieslony, P, Królczyk, G.M. (2019). Influence of hydrostatic burnishing strategy on the surface topography of martensitic steel. Measurement, vol. 138, pp. 590-601, DOI: 10.1016/J.MEASUREMENT.2019.02.081
- Selvam, M.D., Senthil, P. (2016). Investigation on the effect of turning operation on surface roughness of hardened c45 carbon steel. Australian Journal of Mechanical Engineering, vol. 14, no. 2, pp. 131-137, DOI: 10.1080/14484846.2015.1093257
- Skoczylas, A., Zaleski, K. (2016). Studies on the selected properties of c45 steel elements surface layer after laser cutting, finishing milling and burnishing. Advances in Science and Technology. Research Journal, vol. 10, no. 32, DOI: 10.12913/22998624/65127
- Waikar, R., Guo, Y. (2008). A comprehensive characterization of 3d surface topography induced by hard turning versus grinding. Journal of materials processing technology, vol. 197, no. 1-3, pp. 189-199, DOI: 10.1016/J.JMATPROTEC.2007.05.054